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P2 - Internship Program - 2003 Projects

Perma-Treat of Illinois

Marion, Illinois

Matt Wiggins
Southern Illinois University, Carbondale

Perma-Treat of IL is a lumberyard that pressure treats kiln dried dimensional lumber and sells it through retail and wholesale divisions including an on-site sales office. Lumber is imported from various suppliers throughout the Midwest to the Marion facility where it is kiln dried in a natural gas fired kiln, milled to dimensional values, and pressure treated to meet customer specifications. The intern was given the task to offer recommendations to reduce wastes from wood trimmings and sawdust that is generated from the milling process. In addition, the intern was tasked to perform an energy audit and determine opportunities for dust suppression.

Results:

The intern made the following recommendation:

  • Identified a company that will guarantee the elimination of dust from the gravel yard with its product.

An energy efficiency audit was conducted and the following recommendations were made:

  • Convert T12 florescent lights to T8 fixtures to save over $500 annually.
  • Implement a leak detection and repair program for the compressed air systems and repair the leaks currently identified for a savings over $1,500 per year.
  • Contain solid trimmings with better-designed reception bins to minimize loss on the ground. A wood-fired boiler to provide heat for the kiln that could consume on-site wood scrap has the potential to save up to $11,000 per month.
  • Construct larger, high-sided bins for wood waste and reuse in local outlets or in a wood-fired boiler for the kiln.

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