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P2 - Internship Program - 2003 Projects

Woods Equipment Company

Oregon, Illinois

Mark Misek
Northern Illinois University, DeKalb

Woods Equipment Company has been producing high quality tractor-powered equipment since 1946. Oregon, Illinois, is Woods Equipment’s corporate headquarters. The 400,000 square feet manufacturing facility in Oregon employs 400 people. The facility produces high quality tractor-powered equipment and accessories that includes rotary cutters, turf batwing cutters, landscape rakes, box scrapers, snow blowers, and backhoes.

One of the projects dealt with the investigation of retrofitting the liquid propane (LP) powered forklifts with compressed natural gas (CNG). The other project would look into ways to minimizing the wastewater from the medium-sized paint line.

Results:

Retrofitting the forklifts to run on CNG instead of LP proves to be very costly with a long payback period of over 12 years. However, implementation of the proposed system will improve indoor air quality.

On the medium-sized paint line, the intern suggested utilizing a counter-flow rinse scheme by directing rinsewater from stage 4 to stage 2 on the medium-sized paint line. Then, by installing a reverse osmosis system on stage 2 to filter and clean the water, it can be reused back on stage 4. This can result in a savings of $105,000 per year.

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