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P2 - Internship Program - 2005 Projects

Caterpillar Inc.
Track-Type Tractors Division

East Peoria, Illinois

Intern: Sarah Burnam
Southern Illinois University, Carbondale

Caterpillar Inc. is the world’s largest manufacturer of a wide variety of construction and mining equipment; diesel and natural gas engines; and industrial gas turbines. Located in East Peoria, Illinois, Caterpillar’s Track-Type Tractors facility covers approximately 560 acres and is the largest tractor manufacturing operation in the world.

The goal of the intern was to aid the facility Environmental Team in updating the Spill Prevention Control and Countermeasures plan (SPCC) to meet new federal regulations. This project entailed an extensive inventory of aboveground storage tanks containing oil or oil-like material. The inventory was used to update secondary containment for all tanks and loading/unloading locations. Tank inspections and SPCC training were also carried out to meet the new regulations.

Results:

A database was created that accounted for the facility’s oil and oil-like material usage. This database served multiple purposes: to aid the intern in determining the necessary secondary containment needed to sufficiently contain spills, and to give the Environmental Team a future reference for the SPCC regulations. The location of each tank was put into facility drainage maps for easy identification of the tanks with respect to storm water and/or industrial wastewater drains.

Training was developed for three different audiences. General awareness training was designed to target anyone in the facility that handles oil and/or oil-like materials. Facility engineers were provided separate training, which is more specific to future design of aboveground storage tanks. Finally, training was also developed for facility Security personnel to aid in monthly tank inspections.

This project not only helped the East Peoria facility to comply with SPCC regulations, but it also identified a number of best management practices that can be implemented in the future.

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