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P2 - Internship Program - 2007 Projects

Woodward Governor Company

Rockford, IL

Intern: Brian Nolan
Northern Illinois University

Woodward Governor Company was founded in 1870. Woodward manufacturers and services a variety of products including energy control systems, components for aircraft, and industrial engines and turbines. These products serve four main markets that include transportation, power generation, process industries, and aerospace. Over the years Woodward has grown into a globally recognized company that has twenty-six locations globally including eleven in the United States. The Rockford facility focuses mainly on Woodward’s aircraft operation. This includes a variety of fuel control systems for different types of turbine engines. The Rockford facility currently employs 1058 people.

Results:

The intern:

  • Completed an application to obtain a water discharge permit.
  • Compiled spreadsheets that showed how much was paid and the quantity consumed for the water, gas, and electrical utilities over the past ten years.
  • Developed an oil skimmer that would float in the machining coolant reservoir that would allow the fluid level of the reservoir to fluctuate without affecting the performance of the oil skimming. This skimmer underwent a two-week trial period and was shown to perform better in skimming the oil from the coolant than the previously used devices at the facility.
  • Explored the option of installing hand dryers and removing the paper towel machines in the bathrooms which would yield a payback period of approximately 9 months and have an annual savings of over $18,000.

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