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P2 - Internship Program - 2010 Projects

Harris Corporation

Quincy, Illinois

Intern: Alex Dunker
Southern Illinois University, Edwardsivlle

Harris Corporation is a global company that specializes in communications and information technology. The Broadcast Communication Division in Quincy produces radio and television transmitters. The facility has over 297,000 square feet and employs 295 people.

The intern worked on water conservation and energy efficiency projects.

Results:

The intern worked on two water conservation projects that have the potential to save over 2.2 million gallons of water and reduce costs by $12,600 a year. These projects included:

  • Diverting groundwater from the groundwater remediation project to cool a liquid ring pump. After cooling the pump, the water is returned to the remediation process where it is conditioned and sent to the sewer as in the previous operation.
  • Installing a conductivity meter on two rinse tanks that experienced constant overflow. This project resulted in 90% plus reduction in water usage.

Two projects to reduce natural gas costs were implemented. These included:

  • Installing a timer on two tank room boilers that were previously ran regardless of whether or not production was occurring. The simple payback was two weeks and had a savings of over $6000 a year.
  • Analyzing the drying process for wastewater pre-treatment sludge. The intern determined that the sludge was being unnecessarily being dried at a cost of over $200 per year.

Other projects with a cumulative total savings of $8,250 per year included:

  • Installing a 50 gallon water heater to replace an old oversized 110 gallon unit.
  • Retrofitting LED lights in 15 exit signs.
  • Installing CFL lighting in canopy lighting systems.
  • Installing VendingMiser units on vending machines to power down the machines during off hours.

Several projects were completed to save over $27,000 a year and reduce CO2 emissions by more than 380 tons a year.

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